In order to obtain useful results, your samples must be taken in a way that preserves their helium isotope and noble gas content. Because helium readily travels through all plastics and most kinds of glass, the best container is metal. Our sample processing equipment is designed to handle 5\/8″ hydraulically crimped copper tubes that are 12 inches in length.<\/p>\r\n
You will find instructions on this page on what is involved in these methods, but we also encourage you to contact us with any questions.<\/p>\r\n
Crimped Copper Tube Sampling<\/h3>\r\n
The equipment needed to take ~ 45 gram water samples in copper tubes is shown in the figures below. Figure 1 shows the cold weld device used to seal the copper tubes.\u00a0 The cold weld is made by a hydraulically actuated crimper system (The Jaws) activated by a foot pedal assembly shown in Figure 2.\u00a0 Figure 3 shows the aluminum bracket for mounting “The Jaws” on a bench.\u00a0 Figure 4 shows the hand press called “The Flattener” used to reduce the volume of the copper sample chamber before taking a sample.\u00a0 Figure 5 shows the hand press called the “Re-Rounder” used to re-round the section of tubing that was previously flattened. \u00a0This action results in a head-space that is needed to prevent the cold weld seals from rupturing as the water warms to ambient temperatures.<\/p>\r\n
Ideally this equipment should be used in a lab environment aboard the ship, but logistically it will probably be necessary to mount the cold welder and re-rounder in the hangar near the rosette.\u00a0\u00a0 A source of 80psi compressed air is needed to drive the foot pump.\u00a0 The foot pump is calibrated to produce 9,000psi on the hydraulic side when supplied with 80psi of compressed air.\u00a0 If the ship’s supply is already equipped with a regulator you still need to attach the water & particle filter before the pump.\u00a0 Clean air is a must if the system is to last.\u00a0 <\/strong>The larger diameter 3\/8″ red rubber hose is used to connect the regulator\/filter to the ships air.\u00a0 Put a drop of the supplied hydraulic oil in the air inlet fitting on the footpump before connecting the short (<6′) length of \u00bc” Nalgene tubing to the regulator.\u00a0 Due to the narrow ID of the tubing, using a longer run of \u00bc” tubing will cause problems with crimping.\u00a0 The rack can be bolted through a tabletop or fastened to the table with C-clamps.\u00a0 The re-rounder needs to be screwed into a tabletop near the crimper, so the tubes can be re-rounded as soon as possible.\u00a0 The flattener should be mounted in the lab space used for rolling out the copper tubes.\u00a0 You will need a minimum of six linear feet for rolling out the tubes.\u00a0 The foot pedal will need to rest on the deck while it’s in use, but if possible it should be secured to a low shelf to protect it from deck-wash in between stations.<\/p>\r\n 3. Use the flattener to compress a section of the copper roughly at the center of each of the 12″ sections.<\/p>\r\n 4. Attach Tygon tubing with black tubing adapters to both ends of the copper tube.\u00a0 Tube A will always be filled first and should be connected to the tubing that leads to the niskin spigot and you’ll let the drain tube (top of Tube B) drop to the deck.<\/strong>\u00a0 Make sure the white plastic pinch valves are attached to each piece of tubing and in the open position.\u00a0 If you need to, attach a cable tie around the tube so the tygon doesn’t slip off the copper on the outlet side.<\/p>\r\n 5.\u00a0\u00a0 When you are ready to start sampling, begin with the out flow end of the tube raised high enough to prevent water flowing through the tube.\u00a0 Slowly lower it to waist level as water starts filling the tube from the bottom up.\u00a0 This is done to reduce the number of air bubbles trapped within the sample chamber and to ensure that the sample chamber is filled slowly.<\/p>\r\n 6. Gently rap on the sides of the copper with the ‘thumper’ starting toward the bottom and working your way up.\u00a0 Keep watching the Tygon tube for bubbles that are dislodged.\u00a0 Repeat the rapping until you are satisfied that no bubbles remain, close the pinch valve on the top drain tube, then close the pinch valve on the fill tube.<\/p>\r\n 7. Close the niskin spigot and remove the sampling assembly. \u00a0Remember, you will always crimp the end of Tube A first, then the middle seal, then the top of Tube B.<\/strong> \u00a0With the Tygon tubing still connected, insert the copper tube through the jaws of the crimper and line it up with the first mark at 3″.\u00a0 Step on the pedal to begin sealing the sample.\u00a0 The crimping tends to cause a recoil with the copper tube as the dowel pins meet and the shoulder force the copper out of the way.\u00a0 Make sure you have a good grip on the copper and watch out for the sharp copper seals.\u00a0 You should feel and hear the final compression of the copper forming the seal as the compressor slows to a ticking sound.<\/p>\r\n 8. Push the pedal the other direction to open the jaws.\u00a0 The bottom piece and tubing should simply fall to the bucket.\u00a0 If it doesn’t you may have to gently wiggle it to come free from the rest of the copper.\u00a0 Be careful of the seals, they are razor sharp and can be compromised if they are mistreated.\u00a0 Repeat until you have your two samples.\u00a0 Immediately<\/strong> use the re-rounder to create a head-space inside each copper tube.\u00a0 Failure to re-round promptly will cause the seals to leak<\/strong>.\u00a0 Retrieve the Tygon tubing and repeat until all samples are taken.<\/p>\r\n 9. After you have finished the cast, liberally rinse each sample off with fresh water. Dry the samples thoroughly and double-check that each tube is labelled with Cruise-Station-Cast-Niskin and an ‘A’ or ‘B’ to distinguish the lower sample from the upper sample.\u00a0 Store the sample tubing in the bucket filled with fresh or saltwater.\u00a0 Change the water every few days to prevent the tubing from getting slimy.\u00a0 Inspect both ends of the dowel-pin’s sealing surface to see if they have started flattening after repeated use on a long cruise and check the stainless steel holder for “spreading.”\u00a0 If you can see daylight between the dowel-pin and the holder, the arms are probably bending and will need to be replaced.<\/p>\r\n 10. After the samples are rinsed and dried, they should be packaged carefully into a suitable box.\u00a0 Pick a watertight box that will hold a maximum of 150 tubes, anything bigger will be too heavy.\u00a0 Put a few larger pieces of bubble-wrap on the bottom and fold them up to cover all four sides of the box.\u00a0 Space the tubes roughly 3 inches apart for each row, as shown in Figure 6.\u00a0 Put one sheet of bubble-wrap over this layer and then put this layer of tubes in the gaps between the first row of tubes.\u00a0 This creates the effect of weaving the bubble-wrap between each sample, so they don’t bump into each other during shipment.\u00a0 Keep repeating this layering until the box is full.\u00a0 Fill the remaining gap with more bubble-wrap and cable tie the lid into place.\u00a0 Note the Stations\/Casts on the outside of each box.<\/p>\r\n There is a short video showing the equipment and demonstrating the above sampling procedure that should be watched.\u00a0 This should clear up any questions after reading the above sampling description.<\/p>\r\n With the compressed air turned off and the hydraulic pressure relieved, wipe the seawater off the jaws using a damp (fresh water) paper towel. Spray the crimper (The Jaws) with WD-40 after sampling to minimize corrosion.\u00a0 If the foot pedal is getting salt-water on it, carefully wipe it down with a damp paper towel (fresh water) after the cast and spray the moving parts with a little WD-40.<\/p>\r\n Change the water in the bucket every few days to prevent the tubing from getting slimy.<\/p>\r\n Like any air tool, the foot pump needs to be lubricated between uses.\u00a0 With the airline detached place the foot pump in the vertical position and add a few drops of hydraulic oil into the brass Swagelok air intake fitting, before each sampling station<\/strong>.\u00a0 It’s probably best to shut off the compressed air supply to the crimper when not in use.<\/p>\r\n If there are remaining questions, feel free to email us.<\/p>\r\n Crimped copper tube samples ready to be shipped<\/p><\/div>\r\n![\"\"](\"https:\/\/www2.whoi.edu\/site\/igffacility\/wp-content\/uploads\/sites\/15\/2018\/08\/Samp_Crimped_tubes_384953-300x225.jpg\")
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